I think you'll agree, great lights when driving at night inspire ultimate confidence.

On the flip side, as I found out, constantly having to use your strong hand (typically at night and in the freezing cold...) to replace yet another cheap blown bulb is not my idea of a good time.

Finding the right bulb is not quite as obvious as you might think though, there are more than 10 different variants of E46 headlights, produced by multiple manufacturers, with several bulb types and bulb colours.

Read on to make sure you get the best bulb for you and your 3 series, you'll also find out everything you need to know (and a whole lot more) about your E46's headlights!

BMW E46 3 Series Xenon Headlights On
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Post Contents


This post is crammed full of info, so to help you get straight to the info you're after just click one of the headings below.

If you're really in a rush though, you can skip right to my recommended bulbs here, although I really do recommend having a read through the full article, just to make sure you get the right bulbs first time round.





Halogen or Xenon?


Before buying a replacement, you'll need to determine which E46 headlight bulb you need. To do that, you need to know which bulb technology your car has. There are two types of headlight bulb technology used on the E46 3 series, halogen and xenon projector.

Xenon projector headlights were an optional extra and replaced the standard halogen outer low / high beam bulb only. There were two types of xenon headlights, single and bi-xenon. You can tell if your E46 has xenon headlights by looking at the outer headlight to see if it has the spherical glass projector lens, if both your lights look the same, you have halogen.

BMW E46 3 Series Xenon vs Halogen headlights comparison

Note: I've read in a few places that facelift E46 coupe's could be spec'd with projector lenses and halogen bulbs, but I haven't been able to 100% confirm it yet, let me know in the comments if you can confirm!


Headlight Beam Angle Adjust


If you have xenon headlights, you won't have the headlight levelling control on your Light Control Module (LCM) as shown below. Instead you'll just have a blank, as all E46 xenon headlights are auto levelling.

BMW E46 LCM Light Control Module Auto Lights Levelling Switch

If you've got halogen headlights, you should be aware of how to correctly set the beam angle when carrying different cargo. Using the scroll wheel on the LCM adjust it as follows:
  • 0 / 1 = 1 or 2 occupants without luggage
  • 1 / 2 = 5 occupants with luggage
  • 2 / 2 = 1 occupant, luggage compartment full

  • *The number after the / should be used when towing.




What's the Difference Between Xenon and Bi-Xenon?


Firstly, let me explain how xenon headlights actually work. When turned on, a high electric voltage across two electrodes sparks and ignites an arc. The arc is what provides the intense light source, for a halogen bulb the filament provides the light source. Arcing charges the mixture of noble gas and metallic vapour in the quartz glass sleeve of the bulb. A lower voltage is then used to maintain the arc. It takes roughly 15 seconds for the bulb to reach maximum brightness (although it's plenty bright enough straight away).

So, what's the difference between xenon and bi-xenon then?

Xenon, or sometimes referred to as single xenon lights, only provide low beam light. High beam light is provided by the standard inner halogen bulbs.

Bi-Xenon lights provide both low and high beam light output. When you toggle the light stalk on your steering column to turn on high beam, there is a physical movement within the headlight that changes the light output to use the xenon bulb as high beam and low beam.

If you have an E46 with a build date after 09/2001, and you have a line through the middle of your projector lens, you should have Bi-Xenon headlights.

BMW E46 3 Series AL Bi-Xenon Headlight Projector Lens Line



Bosch vs AL vs ZKW Headlights


As I mentioned in the intro, there are multiple different manufacturers of E46 headlights, Bosch, AL and ZKW Group.
Bosch AL ZKW Brand Logos
There were only ever two manufacturers supplying at one time though. In 1999 Bosch partnered with Magneti Marelli and formed a joint venture called Automotive Lighting (AL). Soon after the start of the joint venture, all Bosch E46 headlights would have switched to AL. It was AL who manufactured the first dynamically swivelled BMW Xenon projector units in 2003, fitted to 3, 6 Series and X3's.

To find out which manufacturer produced your headlight, there are a couple of things you can check.


Check 1 - Lens Logo


First is to find the little brand logo moulded into the lens.

Note: I have seen some early cars without a logo (or perhaps the logo is hidden from sight, let me know in the comments below).


Pre-Facelift (Pre-LCI)

On the earlier pre-facelift E46's, the brand logo is in the middle of the headlight lens just above the power wash cap.

BMW E46 3 Series Pre-Facelift Pre-LCI AL Xenon Headlight
BMW E46 3 Series Pre-Facelift Pre-LCI AL Xenon Headlight Logo Close Up

BMW E46 3 Series Pre-Facelift Pre-LCI Bosch Halogen Headlight
BMW E46 3 Series Pre-Facelift Pre-LCI Bosch Halogen Headlight Logo Close Up



Facelift (LCI)

Here's what the AL logo looks like on a facelift saloon headlight, the ZKW headlight has the logo in the same place. (If anyone has a photo I can use hit me up in the comments below, I've been searching every where for a car with the ZKW lights).

BMW E46 3 Series Facelift LCI Saloon Sedan Halogen Headlight
BMW E46 3 Series Facelift LCI Saloon Sedan Halogen AL Headlight Logo Close Up


Compact

And finally, the E46 Compact logo is located on the directional indicator lens, right on the inboard lower corner.

BMW E46 3 Series Compact Halogen AL Headlight
BMW E46 3 Series Compact Halogen AL Headlight Logo Close Up



Check 2 - Info Sticker Colour


Second, you can check the info sticker on the top of the headlight. An AL headlight will have a yellow sticker, and the ZKW has a white / silver sticker. Don't be confused by the smaller yellow High Voltage warning sticker on the xenon lights though, this is yellow on both AL and ZKW.

BMW E46 3 Series AL Headlight Info Label

FAQs

AL vs ZKW - Which E46 headlights are the best?

Time to open up a tin of worms... There is a LOT of debate on this subject across the various owner's forums. Supposedly, the ZKW xenon lenses are better, as they are clearer, but the metallic finish on their projector bowls isn't as good, discolouring with the heat from the bulb.

The best combination appears to be AL outer clear lens, AL projector bowl and ZKW projector lens, but you'll need to do some splicing and retrofitting to get this set up.

Have you got a better set up? Let us know in the comments below!



Bulb Colour Temperature Chart


Not all bulbs emit the same colour light, for headlights they typically lie somewhere between a warm yellowish white (traditional halogen bulbs) and cool blueish white (modern xenon bulbs).

A bulb's colour is specified in Kelvin (K), the base unit of temperature. Conversely to logic, the higher the Kelvin number of a bulb, the cooler the bulb colour is.


Colour Colour Temperature (K) Comparison
Orange 1700K Match Flame
Orange 1850K Candle Flame
Yellow 2700K Incandesant Light Bulb
Yellow 3000K Household Warm White Bulb
White - Yellow Tint 4300K Household Cool White Bulb
Pure White 5000K Noon Daylight
White - Blue Tint 6000K Daylight Overcast
Light Blue 8000K Light Blue Sky
Blue 10000K Blue Sky


If you want to remain squeaky clean with the law, according to The [UK] Road Vehicles Lighting Regulations, headlights should be white or yellow i.e. 3000K to 5000K. That said, most new cars are fitted with 6000K bulbs without a problem. I wouldn't recommend going any higher than 6000K though, not only does it look daft (#sorrynotsorry), you'll just get unwanted attention from the Fuzz.

Hot Fuzz Simon Pegg Eating Cornetto In Car


FAQ's

I want to match my OEM E46 bulbs, which colour bulbs should I get?

If you want to retain an OEM look for your E46, your best bet is to go 3700K for halogen and 4350K for xenon bulbs. It's tricky to get an exact match as each manufacturer is slightly different.


I want yellow headlight bulbs, which colour bulbs should I get?

Even though it's not my cup of tea, a lot of people love the yellow headlight look, it's common place in the Euro, French and JDM scenes. If that's for you, go for 3000K bulbs.


I want bulbs with a blue tint, what colour bulbs do I need?

If you want a modern look, crisp white with a blue tint, you need to go for 6000K.


Is 8000K brighter than 6000K?

No, 6000K is brighter, the further from pure white light (5000K) you get, the more light wavelengths are filtered to give the light it's colour e.g., blue tones are filtered out to give a 3000K bulb it's yellow colour.




E46 Headlight Removal


If you need to remove your headlight for any reason, you can follow my step by step guide in this post - E46 Headlight Removal Guide.

If you haven't got the headlight power wash function it's dead simple, even if you have it's just a little bit more fiddly but, it's definitely something that the home mechanic can do.

I had to replace my RHS headlight due to an auto levelling failure, which is what the article centres around initially, just scroll down to the removal guide.

BMW E46 3 Series Sedan Headlight Removed



Branded Bulbs are the Best


Philips Osram H7 D2S Xenon Halogen Bulbs Packaging

You'll notice I've only recommended Osram and Philips options for each bulb type. There are a few of reasons for this;

  • The OEM bulbs, used by BMW, were either Osram or Philips
  • I've had very good experience with bulbs from these two manufacturers
    • I upgraded my 330d to Osram Night Breaker bulbs
    • and my Audi S5 to Philips Crystal Vision fog light bulbs
  • I've bought many cheap bulbs before and they've all blown in a few months...Buy cheap, buy twice

I'm sure there are other great bulb options out there - leave a comment below if you have a recommendation! - but I'm only comfortable recommending bulbs to you guys from manufacturers I trust and have personally used myself.

One brand I've seen mentioned as reliable is Twenty20, if you've got experience with using them I'd love to hear your feedback, drop me a message in the comments below.


Osram Bulb Colour Coding Guide


Osram Bulb Packaging Colour Coding
Depending on what characteristics you're looking for in a bulb, Osram have got you covered. Their colour coded packaging is designed to allow you, at a glance, to be able to hone in on the bulb for you. Here's Osram's explanation of the colour coding.

 INNOVATION       - Latest LED technology: Lamps and fixtures for a modern look.
 PERFORMANCE  - More brightness: Luminous intensity and maximum light output.
 DESIGN                 - Stylish light: Modern look due to bluish-white light.
 COMFORT            - Longer lifetime: Drive more, exchange less.
 ORIGINAL             - Original spare part: Lamps with proven OEM quality.




The Best Replacement E46 Headlight Bulbs

BMW E46 3 Series Bulb Fitment Type Infographic Guide

Bulb Type Colour
Temperature (K)
Purchase Link
(Amazon)
Xenon - D2S 4350K Osram Xenarc Night Breaker Unlimited
4500K Osram Xenarc Night Breaker Laser
4600K Philips X-tremeVision 85122XVS2
6000K Osram Xenarc Cool Blue Intense
Halogen - H7 3700K Philips X-tremeVision 12972XVS2
3700K Philips RacingVision 12972RVS2
3750K Osram Night Breaker Laser
4200K Osram Cool Blue Intense
W5W - 501 4000K Osram Cool Blue Intense
6000K Osram LED Premium Retrofit
4500K Philips WhiteVision Xenon Effect
6000K Philips X-tremeUltinon LED


FAQs

Can I replace just the blown bulb, or do I have to buy a set?

Yes, if you've got halogen bulbs just replace the blown one.

No, if you've got xenon bulbs it's recommended to replace both sides at the same time, even if only one bulb has blown.


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That concludes the article for now, as I learn more and new products become available I'll keep it continually up-to-date. I really hope you enjoyed this post, if you did and would like to see more articles like this, let me know in the comments below. Can you add anything to make the post even more complete? Let me know in the comments below!

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